When multiple sales orders exist for the same customer and delivery address, their lines can be grouped into a single picklist proposal, as long as no picklist has been created.
In real life scenarios, it can happen that there is an existing proposal for the sales order(s) but there is extra stock that can be allocated for the sales order, for example additional stock was received, the quantity on the sales order line was increased or a new line was added. If the Try to group items on 1 proposal? (Y/N) setting is enabled, the system attempts to group sales order lines into a single picklist proposal by closing the existing proposal and adding all lines of the sales order(s) into a single picklist proposal. Only proposals that do not yet have a picklist can be closed.
This setting applies to creating picklist proposals on:
In this example we have an initial sales order 101 and a generated picklist proposal 1001.
| sales order 101 | available quantity in stock | initial picklist proposal 1001 | |
|---|---|---|---|
| Item A | 10 | 10 | 10 |
| Item B | 10 | 10 | 10 |
| Item C | 10 | 10 | 10 |
Let's add a new line to sales order with Item D.
| sales order 101 | available quantity in stock | initial picklist proposal 1001 | quantity not allocated | |
|---|---|---|---|---|
| Item A | 10 | 10 | 10 | 0 |
| Item B | 10 | 10 | 10 | 0 |
| Item C | 10 | 10 | 10 | 0 |
| Item D | 30 | 30 | 0 | 30 |
Option A)
When generating picklist proposals from the Sales Order or the Open Sales Orders screens, WMS checks if a new proposal needs to be created on document level. Since the system uses document lines for each item, it closes the initial picklist proposal 1001 and creates the new picklist proposal 1002.
| new picklist proposal 1002 | quantity |
|---|---|
| Item A | 10 |
| Item B | 10 |
| Item C | 10 |
| Item D | 30 |
Option B)
When generating picklist proposals with the Picklist Robot tool or from the Picklist Proposal Manager, the view only returns the document lines where the open quantity is not fully allocated on a proposal. Since the lines with Item A, B, C are not returned, WMS does not close the initial picklist proposal 1001 and creates a new picklist proposal 1002 for Item D only.
| sales order 101 | available quantity in stock | initial picklist proposal 1001 | new picklist proposal 1002 | |
|---|---|---|---|---|
| Item A | 10 | 10 | 10 | 0 |
| Item B | 10 | 10 | 10 | 0 |
| Item C | 10 | 10 | 10 | 0 |
| Item D | 30 | 30 | 0 | 30 |
In this example we have an initial sales order 101 and two generated picklist proposals, 1001 and 1002.
| sales order 101 | available quantity in stock | initial picklist proposal 1001 | initial picklist proposal 1002 | |
|---|---|---|---|---|
| Item A | 10 (ship type A) | 10 | 10 | 0 |
| Item B | 10 (ship type A) | 5 | 5 | 0 |
| Item C | 10 (ship type B) | 5 | 0 | 5 |
Let's receive 5 pcs of ITEM B and 5 pcs of ITEM C into stock.
| available quantity in stock | initial picklist proposal 1001 | initial picklist proposal 1002 | quantity not allocated | |
|---|---|---|---|---|
| Item A | 10 | 10 | 0 | 0 |
| Item B | 10 | 5 | 0 | 5 |
| Item C | 10 | 0 | 5 | 5 |
Option A)
When generating picklist proposals from the Sales Order or the Open Sales Orders screens, WMS closes the initial picklist proposals 1001 and 1002 and creates the new picklist proposals 1003 and 1004.
| new picklist proposal 1003 | new picklist proposal 1004 | |
|---|---|---|
| Item A | 10 | 0 |
| Item B | 10 | 0 |
| Item C | 0 | 10 |
Option B)
When generating picklist proposals with the Picklist Robot tool or from the Picklist Proposal Manager, the view returns document lines for ITEM B and ITEM C since for those items the full quantity is not allocated. Since picklist proposal 1001 contains a fully allocated line (ITEM A) it will remain open, but picklist proposal 1002 is closed as it does not contain a line that has fully allocated quantity. For ITEM B, a new picklist proposal 1003 is created only for the extra stock and for ITEM C a new picklist proposal 1004 is created for the full quantity.
| initial picklist proposal 1001 | new picklist proposal 1003 | new picklist proposal 1004 | |
|---|---|---|---|
| Item A | 10 | 0 | 0 |
| Item B | 5 | 5 | 0 |
| Item C | 0 | 0 | 10 |
In this example we have two initial sales orders 101 and 102 and a generated picklist proposal 1001.
| sales order 101 | sales order 102 | available quantity in stock | initial picklist proposal 1001 | |
|---|---|---|---|---|
| Item A | 10 | 0 | 50 | 10 |
| Item B | 20 | 0 | 50 | 20 |
| Item C | 10 | 0 | 50 | 10 |
| Item D | 0 | 30 | 50 | 10 |
Let's increase the quantities for items B, C and D.
| sales order 101 | sales order 102 | available quantity in stock | initial picklist proposal 1001 | quantity not allocated | |
|---|---|---|---|---|---|
| Item A | 10 | 0 | 50 | 10 | 0 |
| Item B | 20+5=25 | 0 | 50 | 20 | 5 |
| Item C | 10+5=15 | 0 | 50 | 10 | 5 |
| Item D | 0 | 30+5=35 | 50 | 30 | 5 |
Option A)
Since the need for a new proposal is calculated on document level, WMS closes the initial picklist proposal 1001 and creates the new picklist proposal 1002.
| new picklist proposal 1002 | quantity |
|---|---|
| Item A | 10 |
| Item B | 25 |
| Item C | 15 |
| Item D | 35 |
Option B)
Since the view does not return all the document lines, WMS does not close the initial picklist proposal 1001 because Item A is not in the view. It keeps the initial picklist proposal 1001 open and creates a new picklist proposal 1002 for the extra quantity.
| sales order 101 | sales order 102 | available quantity in stock | initial picklist proposal 1001 | new picklist proposal 1002 | |
|---|---|---|---|---|---|
| Item A | 10 | 0 | 50 | 10 | 0 |
| Item B | 20+5=25 | 0 | 50 | 20 | 5 |
| Item C | 10+5=15 | 0 | 50 | 10 | 5 |
| Item D | 0 | 30+5=35 | 50 | 30 | 5 |